Xelivor Xelivor

RJ45 Connector With USB Manufacturer & Exporters in Kazakhstan

Empowering Industrial Automation, Modern Smart Cities, and Transit Infrastructure with Rugged, High-Density Hybrid Connectivity Solutions

Featured Network & USB Combo Solutions

Single Port RJ45 Magnetic Module With Dual USB

Single Port RJ45 Magnetic Module With Dual USB 0892-1GX1-62 (Kazakhstan Smart Grid Spec)

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Tyco RJ45 USB Combo Connector

Tyco 1-1840012-2 RJ45 USB Combo Connector (Almaty IoT Hub Approved)

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Gigabit RJ45 With Dual USB 3.0 Connector

Gigabit RJ45 With Dual USB 3.0 Connector With LEDs Blue Color (Nur-Sultan Telecom Grade)

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One Port With USB RJ45 Mag-jack

One Port With USB RJ 45 Mag-jack HR872635H HR981121C (Karaganda Automation Grade)

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Industrial Connectivity in Kazakhstan: Powering the Eurasian Transit Hub

As the largest landlocked nation globally and the pivotal bridge of the Silk Road Economic Belt, Kazakhstan is undergoing a massive digital and industrial transformation. Backed by the government's "Digital Kazakhstan" initiative, municipal governments in Almaty, Astana, and Karaganda are actively modernizing municipal smart grids, expanding municipal 5G network coverage, and introducing telemetry systems across extensive rail networks like Kazakhstan Temir Zholy (KTZ).

This rapid shift from legacy systems to advanced telemetry and IoT infrastructure demands highly integrated electronic components that can survive harsh environmental stresses. Integrated RJ45 connectors with USB are essential for these systems. By combining high-speed copper Ethernet connectivity with versatile USB buses on a single board interface, hardware engineers can dramatically optimize PCB real estate inside ruggedized edge computing boxes, railway signal controllers, and automated mining machinery.

Meeting Kazakhstan’s Extreme Operational & Climatological Challenges

Designing and deploying hardware in Kazakhstan requires components to withstand extreme operating conditions. Telecommunication nodes and mining control boxes must withstand severe temperature fluctuations, ranging from -40°C in the biting Kazakh winter to +45°C during the dry summer heat. Standard commercial-grade connectors fail under these thermal pressures due to materials shrinking, physical fatigue, and electrical noise.

To prevent signal loss and field failures, Xelivor manufactures ruggedized RJ45 with USB combos featuring:

  • Thick Nickel-Plated Copper Alloy Shielding: Prevents electromagnetic interference (EMI) from heavy industrial equipment and high-voltage power lines.
  • High-Durability LCP Housing: Liquid Crystal Polymer construction ensures structural integrity during extreme thermal cycling.
  • Heavy Gold Plating (Up to 50u"): Ensures long-term signal contact reliability and prevents corrosion in high-sulfur mining and petroleum refining sites.
850+
Supply Chain Partners
USD 12M+
Annual Export Revenue
68+
Dedicated R&D Engineers
8+ Years
Global Market Presence

Technical Architecture: Why Choose Integrated RJ45 + USB Connectors?

In telemetry, industrial PCs, and network routers, PCB space is at a premium. Separating an RJ45 port and a stack of USB ports requires complex trace routing, increasing the risk of crosstalk, signal loss, and EMI leakage. Combining them into a single component ensures clean PCB designs, shorter traces, and optimized electrical shielding.

The Role of Integrated Magnetics (Magjack Technology)

Our integrated models incorporate built-in magnetic filters (transformers and common-mode chokes). These magnetics isolate external copper lines from sensitive internal ASICs, providing 1500Vrms isolation voltage protection against spikes caused by lightning or ground loops. This is critical for Kazakh railway networks and electrical substations where power surges are common.

Feature Parameter Industrial Grade (Xelivor Standard) Commercial Grade (Standard Market) Benefit for Kazakh Projects
Operating Temp Range -40°C to +85°C 0°C to +70°C Prevents field failures during harsh winter/summer cycles.
Gold Plating Contact 30u" to 50u" Gold over Nickel Flash Gold to 3u" Withstands corrosive environments (mining & refining).
Shielding Shell Pre-soldered Copper Alloy, Full Shield Steel or partial shielding Eliminates high-voltage line interference (EMI/RFI).
Durability Life Min. 750 Mating Cycles 300 Mating Cycles Long lifetime in infrastructure projects.
Hipot Isolation 1500 Vrms minimum No isolation / basic filter Protects hardware against regional power fluctuations.

Optimized Thermal Engineering for Continental Climates

A key engineering achievement in our RJ45 + USB combo series is the thermal expansion compensation design. The plastic housings and metal shells expand and contract at different rates as ambient temperatures change. Xelivor's engineering team utilizes proprietary mechanical designs that allow micro-movement tolerances, ensuring solder joints remain intact and contact pins do not lose connection over decades of operation.

Global Sourcing and Seamless Delivery to Kazakhstan

Securing high-quality electronic components is only half the battle; ensuring a reliable supply chain is equally important. Xelivor leverages strategic transport routes, shipping components efficiently to Kazakhstan through the Khorgos Dry Port and overland rail systems. This logistics network ensures stable transit times to major industrial hubs such as Karaganda, Pavlodar, Aktau, and Almaty.

Compliance and Regional Standards

Importing electronic parts into Kazakhstan and the wider Eurasian Economic Union (EAEU) requires strict compliance with regional regulations. Xelivor guarantees compliance and complete documentation for all shipments, including:

  • EAC (TR CU) Certification Assistance: Simplifies customs clearances inside Kazakhstan, Russia, Belarus, and Armenia.
  • RoHS & REACH Compliance: Verifies that all components are manufactured without hazardous substances, satisfying strict environmental protocols.
  • Full Traceability: Complete batch control numbers and component inspection reports are provided with every delivery.
EAC Custom Union Support
Complete documentation, custom filings support, and TR CU conformity documentation for smooth Eurasian entry.
Tailored OEM/ODM Customization
Support custom pinouts, variable LED color indicators, modified metal shielding tabs, and specific USB configurations.
Rigorous Environmental Testing
Thermal shock, vibration, and salt-spray testing are performed in-house to simulate rugged Kazakhstan industrial settings.

Technology Roadmap: The Shift Toward Ruggedized Type-C Combo Interfaces

The global electronics landscape is moving rapidly toward USB Type-C protocols. For industrial settings in Kazakhstan, this transition offers significant advantages. Type-C interfaces support higher power delivery (USB-PD) and faster data throughput. Xelivor is leading this migration, developing unified RJ45 + USB Type-C combo connectors that fit standard system footprints while enhancing operational capabilities.

In addition, the expansion of 5G infrastructure in Astana and Almaty requires network equipment to support 2.5G, 5G, and 10G Base-T speeds. To meet this demand, Xelivor's R&D department has engineered high-frequency magnetics that maintain clean signal integrity even at these speeds, helping local infrastructure projects transition seamlessly to next-generation networks.

Advanced Integrated Stacked & Combo Configurations

CAT6 Network Jack Stack Dual USB 3.0

CAT6 Network Jack Stack Dual USB 3.0 RJ45 Combo Connector RJSE1Z0500-R (Kazakhstan Railway Modernization Spec)

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Integrated 1 Port RJ45 USB Combo

Integrated 1 Port RJ45 USB Combo C892-1XX1-62-F (Tengiz Oilfield Telemetry System)

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CAT6 Network Jack Stack Dual USB 3.0 Combo

CAT6 Network Jack Stack Dual USB 3.0 RJ45 Combo Connector TS-70030-1 (Shymkent Industrial Zone Standard)

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Shielded Dual USB RJ-45 Female Connector

45F-10201DYD2NL 45F-10201DYDXNL Shielded Dual USB RJ-45 Female Connector With LEDs (Eurasian Transit Corridor Spec)

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USB 3.0 to RJ45 Connectors

USB 3.0 to RJ45 Connectors HR981121C (Aktau Port Terminal Integration)

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10/100/1000Base-T RJ45 +USB modular jack

10/100/1000Base-T RJ45 +USB modular jack rj45 connector RU3-261AKB11 (Kazakhstan 5G Base Station Edition)

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Single Port RJ45 Modular Jack Connector With USB

xmm-9714-8813-s3lj-m-im Single Port RJ45 Modular Jack Connector With USB (Eurasian Rail Traffic Control)

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1000 Base-T With Dual USB RJ45 Connector

RU1-161A9WGA 1000 Base-T With Dual USB RJ45 Connector Modular Jack (Pavlodar Smelter Controller)

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About Xelivor: Your Trusted Interconnect Partner

Established in 2016, Xelivor Optoelectronics Co., Ltd. has grown into an industry leader, delivering top-quality fiber optic connectivity solutions and advanced copper interconnect components to system integrators, telecommunication operators, and data center providers globally. Operating from our modern manufacturing facility, we focus on engineering reliability, performance, and durability.

Over the past eight years, we have built a robust reputation for delivering high-performance products to global markets, yielding annual export revenues that exceed USD 12 million. Supported by our dedicated R&D division of 68 engineers and an experienced quality control team of 32 inspectors, Xelivor continuously innovates, launching more than 85 new products annually to satisfy evolving global and local industry specifications.

Production Facility Room Automation Assembly Line R&D Testing Lab Quality Inspection Stage

Quality is at the core of our operations. Our quality management system incorporates incoming material inspection, in-process quality control, aging tests, compatibility verification, optical and electrical parameter testing, and final product inspection. With long-term cooperation with more than 850 supply chain partners, we ensure stable material sourcing, efficient production cycles, and fast delivery timelines.

Frequently Asked Questions

Q1: What are the main benefits of using an integrated RJ45 + USB connector over separate components?
An integrated connector saves significant space on the PCB, simplifies routing layouts, reduces the risk of electromagnetic crosstalk, and improves structural stability. Furthermore, integrated magnetics (Magjack technology) provide galvanic isolation directly inside the port housing, shielding interior circuitry from voltage spikes and static discharges.
Q2: Can Xelivor custom design connectors to withstand extreme continental winters in Kazakhstan?
Yes, our industrial-grade configurations are rated for continuous operation from -40°C to +85°C. We utilize LCP polymer resins and specialized alloys that resist contraction and thermal degradation during extreme temperature changes, guaranteeing long-term performance in outdoor settings like base stations and railway systems.
Q3: What certifications are available for EAEU (Eurasian Economic Union) custom clearances?
All shipped goods are compliant with RoHS and CE standards. For customers inside the Eurasian Custom Union (including Kazakhstan, Russia, and Belarus), we provide compliance declaration documents and assist in compiling paperwork matching local TR CU technical regulations.
Q4: What is the typical lead time for custom connector shipments to Almaty or Astana?
Standard production runs require 2 to 3 weeks. Direct transport via regional express rail or motor freight corridors takes an additional 7 to 12 working days to reach main custom collection hubs in Almaty or Astana.
Q5: Do you support customized gold-plating specifications for humid or corrosive environments?
Yes, we offer custom gold-plating thicknesses ranging from flash gold up to 50 micro-inches (50u"). For deployments in maritime terminals, damp mines, or sulfur-heavy environments, we recommend a minimum of 30u" or 50u" gold plating to prevent contact oxidation and signal loss.

Ready to Optimize Your Infrastructure?

Get in touch with our technical sales team today for customized design configurations, volume pricing, and technical datasheets.

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